Omron’s FHV7-AI industrial computer vision

The FHV7-AI is a new addition to Omron’s proven portfolio of industrial vision systems. The new model combines advanced AI-based inspection capabilities with an intuitive interface, quick and easy step-by-step integration, and a compact, highly durable design.

This all-in-one solution enables manufacturers and machine builders to implement high-precision quality control without complex equipment, specialized technical expertise, or expensive investments.

Smart learning that takes just a few minutes

With the power of artificial intelligence, the FHV7-AI flaw detection camera revolutionizes quality inspection on the production line. The system only needs a few sample images to be trained, which it selects and learns automatically in minutes, not hours or days. This completely eliminates the need for time-consuming and complex manual configuration.

What’s more, Omron’s FHV7-AI continuously adapts to product variations introduced into the workflow to ensure consistently reliable results. This technology is the optimal choice not only for standard industrial visual inspection tasks such as checking for missing components and verifying correct product types, but also for identifying hard-to-see defects, validating the quality and availability of markings, codes, serial and batch numbers and other critical service information.

Intuitive interface for easy setup

With a focus on user convenience, the next-generation interface guides the operator through all setup steps with clear instructions directly on the camera display. From adjusting lighting and focus to introducing a reference image and training the system on a new variation, each step is designed for maximum ease of use.

Even employees without extensive prior experience can configure and perform complex, accurate and reliable inspections, accelerating the implementation of machine vision in manufacturing and reducing companies’ dependence on expensive skilled labor.

Integrated “All-in-one” design for demanding environments and applications

Designed specifically for harsh and aggressive industrial environments, the FHV7-AI features a high-protection IP67 housing, integrated LED lighting and five autofocus lens options. The compact and integrated design of the entire system eliminates the need for external components and additional hardware, making both initial installation and commissioning as well as maintenance easier.

The flexible autofocus function covers a wide range from 59 to 2000 mm, automatically adapting to products of different sizes. This makes focus switching faster and more efficient, increasing productivity while maintaining consistently high quality standards.

Combining powerful AI-based functionality with ease-of-use and a cost-effective, scalable design, the FHV7-AI detection camera opens up new possibilities for manufacturing companies of all sizes, helping to ensure regulatory compliance. The system enables the automation of inspection and quality control applications that were previously considered too expensive or complex to implement.

Advantages and applications

• Optimal solution for food, packaging, automotive, consumer goods, etc.;
• Combination of precision, reliability and complete traceability;
• Automatic configuration of complex criteria and thresholds for defect assessment based on simple user-entered parameters;
• Intelligent self-learning and continuous optimization;
• Simplified software with options for easy integration of larger cameras into a single solution;
• Pre-assembled hardware in a highly durable housing (IP67);
• Easy setup – 1.6 MP color sensor, white LED illumination and autofocus lens;
• Seamless integration with existing machines and automation systems.